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HPCL-V-20kV/10kA Impulse Combination Wave Test System/Impulse Voltage Current Test System

HPCL-V-20kV/10kA Impulse Combination Wave Test System/Impulse Voltage Current Test System
BASIC INFO

HPCL-V-20kV/10kA Impulse Combination Wave Test System/Impulse Voltage Current Test System


I. Application

 

The equipment is according to combination wave testing requirement of the low-voltage power distribution system SPD II product, enable to generate impulse voltage (1.2/50μs) and impulse current (8/20μs), is used for grade III test and limiting voltage test of SPD and components. It is also used for impulse current test and residual voltage test of the MOV valve plate, unit and surge protective device(SPD), or used in other scientific research experiments.

 

The device uses touch screen and PLC control technology, and the main performance meets the needs of domestic and foreign SPD products and their components for various combination wave testing.

 

II. Standards

GB 18802.1-2012 GB 18802.1-2012 Surge protective devices connected to low-voltage power distribution systems Part 1:Requirements and test method

GB/T 18802.12-2006 Surge protective devices connected to low-voltage power distribution systems Part 12: Guidelines for selection and use

GB/T 16927.1-1997 High voltage test techniques Part 1: General test requirements

GB/T 16927.2-1997 High voltage test techniques Part 2:  Measuring systems

GB/T 17626.5-1999 Electromagnetic compatibility-Testing and measurement techniques-Surge immunity test

IEC61000-4-5  Electromagnetic compatibility (EMC)  Part 4-5: Testing and measurement techniques - Surge immunity test

IEC61643.11: Low-voltage surge protective devices Part 11: Surge protective devices connected to low-voltage power systems-Requirements and test methods

IEC61643-21: Low voltage surge protective devices (SPD) Part 21: Surge protective devices connected to telecommunications and signalling networks-Performance requirements and testing methods

 

III. Applicable Conditions

Altitude: 1000M;

Ambient temperature: -5℃~+40, maximum daily temperature difference: 25;

Relative humidity: 85% (20) without condensation;

Service environment: Indoor;

No conductive dust, no fire and explosion hazards, no corrosive metal and insulating Gases;

The waveform of the power supply voltage is sine wave, the waveform distortion rate < 5%, and the voltage fluctuation <10%;

Grounding resistance: 0.5Ω;

 

VI. Technical Specifications

The main technical parameters of the test platform are:

 

Input power: AC220V/22kV/3kVA, 60Hz;

Max. DC charging voltage: DC12kV, max. charging current 0.5A;

Charging time: 22kV completed within 40s~60s;

Charging voltage setting: Test initialization, pre-setting and adjusting of charging voltage;

l Residual voltage level: ≤2.5kV;

Automatic polarity conversion: the number of positive and negative polarity impulse can be set separately;

l Phase angle: 0-360° adjustable;

Impulse current generating circuit

Lightning current 8/20μs, lightning current rated amplitude: 2-20kA;

Capacitance: 16uF, charging voltage: 12kV;

Output capacity: 10%~100%, anti-peak <20% (do not connect the decoupling load);

Output impedance: 0.5Ω (10kV/20kA);

Combination wave generating circuit

Lightning current 8/20μs, lightning current rated amplitude: 1-10kA;

Lightning voltage 1.2/50μs, lightning voltage rated amplitude: 2-20kV.

Capacitance: 8uF, charging voltage 22kV.

Output capacity: 10%~100%, anti-peak <20% (do not connect the decoupling load).

Output impedance: 2Ω± 10%.

Cabinet dimension: 600(L) * 800(W) * 1800(H)mm

Test object cabinet: 400(L) * 400(W) * 300(H)mm

Weight: about 650kg

The cabinet is equipped with movable casters and fixed supports, which can be easily moved and positioned;


V. Device Appearance

 

The device is equipped with a Lenovo all-in-one computer, placed next to the device, and the communication line is connected to the computer for waveform analysis 

 

VI. Main Component Performance

6.1 Impulse Capacitor

Impulse capacitance: 16uF*2/12kV;

Capacitor actual operation up to 22kV;

Quantity: 1 set;

 

6.2 Wave Modulation Unit

The wave modulation components of each working mode are integrated on an insulating board for easy disassembly, replacement and maintenance.

Different working modes can be easily switched, and detected by photoelectric sensor, automatically recognize the inserted waveform, and display it on the touch screen.

              

6.3 Data Acquisition Terminal

Use the MDO3012 oscilloscope (or other models provided by the customer) produced by Tektronix, the sampling frequency of 100MHz, 10k storage length, and 8bit vertical resolution. It can communicate with the computer via Ethernet. The data is analyzed and processed by the PC, and automatically measured and analyzed. Software can store waveforms and data in real time.

 

       

 

6.4 Control Unit

The touch screen and Mitsubishi PLC form a secondary control system with simple structure, convenient operation and easy maintenance. The control interface adopts professional software man-machine interface, which is friendly and easy to operate. Using 10-inch touch screen, friendly interface, easy to operate and expand.

      

 

6.5 Measurement Device

a) The device voltage measuring device uses a high voltage probe (RP1300H 300MHz 2.5kV) and a voltage divider. The high voltage probe can meet the residual voltage measurement below 2.5kV. Better meet customer's testing requirements for low residual voltage of signal products. The voltage divider is used for residual voltage requirements above 2.5kV.

l Probe parameters:

Rise time: 1.2nS;

Input impedance: 100MΩ;

Maximum input voltage: 2.5kV (pulse);

Accuracy: 1%;

l Divider parameters:

Maximum input voltage: 2-20kV;

Suitable for: 1.2/50 waveform;

 

b) The device current measuring device can be used to measure the suspended potential by using the core-through type Rogowski coil.

l Coil parameters:

Current measurement range: 0.5-15kA;

Output maximum voltage: 300V;

Split-flow ratio: 0.02V/A;       

 

 

VII. Equipment safety and interlocking device

l The high voltage part of the equipment is isolated and grounded;

l The control cabinet is grounded, and one end of the test circuit is always grounded.

l The red high-voltage indicator light indicates that the high voltage is working, and the green high-voltage indicator light indicates that there is no high-voltage danger;

l When the test area protection door or emergency switch is opened, the high voltage is discharged to the ground, the equipment does not work, and the interlock indicator light is turned on;

l The main circuit of the equipment has a fuse wire for overcurrent protection to ensure safety;

l The entire set of equipment is pasted with a safety sign;

l The test can be stopped/pressed by the emergency stop button, and the internal high-voltage components and the output short-circuit ground can be realized;

l Equipped with a manual grounding rod for the cabinet maintenance;

l The equipment is equipped with an Omron electromagnetic lock switch on the test product door, and it is not allowed to open the test product door during the test to better ensure personal safety;

                  

VIII. Spare Parts

Name

Model

Qty.

Software CD

 

1

Fuse

3A 10*38

1

Power supply

35W-24V

1

High voltage diode

50kV 0.5A

2

Low inductance resistor

1 Ω/100W

4

BNC Coaxial cable plug

75-5 f9

1

 

IX. Equipment List   

No.

Name

Model/Specification

Qty.

Remark

1

Combination wave generator

HPCL-V 20kV/10kA

1

20kV/10kA

2

Measurement system

HPCL-V 20kV/10kA

1

Without control cabinet

3

Waveform 1

8/20μs

1

 

4

Waveform 2

1.2/50 8/20

1

 

5

Earthing rod

JDB5

1

 

7

Documents

Manual, test report and electrical drawings

1

 

8

Operation load power supply

0-500VAC

1

 

9

Coupling mode

9Uf*2

2

 

         

We can customized,  welcome to consult with us!

 

Company Profile

HONOPOWER DEVELOPMENT Co., Ltd. is a professional manufacturer specialized in electrical safety testing equipment, especially high voltage testing equipment.

 

We had researched and produced and sell test equipment for over ten years,our products have been sold well nationwide and worldwide.

 

Our test equipment can test for various kinds of products, such as SF6 Gas, GIS Systems,Transformers,Generators, Circuit Breakers, Relays, Surge Arresters, Insulators, Cables, Casings and CT/ PTs, etc.

 

Contact Us

HONOPOWER DEVELOPMENT Co., Ltd.

Email/Skype:sales06@hvhipot.com

Mobile/Whatsapp:+86 13135657923

Tel:+86-27-85568138

Add:10-B7, JinYinTan Modern Enterprise City, Dongxihu District, Wuhan, China